Head Overview

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Hyrel 3D Printers offer a variety of modular print heads, which are compared below.

Modular Heads Comparison

The following chart compares and contrasts the various extrusion heads:

Extrusion Heads Comparison
Designation Image Material Viscosity Motor Volume Reservoir Temperature Internal # Other
FH2-260 Fh2.jpg 1.75mm Filament Standard NEMA 17
5.18:1
n/a n/a Up to 260°C

limited use
up to 270°C
104211 For Standard Material
FH2-450 Fh2.jpg 1.75mm Filament Exotic NEMA 17
5.18:1
n/a n/a 270 to 450°C 104211-450 For High-Temp Material
HT3-250 HT.jpg 2.85mm Filament Standard NEMA 17
14:1
n/a n/a Up to 250°C

limited use
up to 265°C
402219 For Standard Material
HT3-450 HT.jpg 2.85mm Filament Exotic NEMA 17
14:1
n/a n/a 275 to 450°C 400109-3 For High-Temp Material
SDS-1 SDS1.png Liquid, Gel Up to 100,000 cP NEMA 11
3:1
Actual: 1cc
Usable: 1cc
Polypropylene Ambient 402099-1-A Disposable Reservoir
Normal Torque
SDS-5 SDS5.png Liquid, Gel Up to 100,000 cP NEMA 11
3:1
Actual: 5cc
Usable:5cc
Polypropylene Ambient 402099-5-Alum Disposable Reservoir
Normal Torque
SDS-10 SDS10.png Liquid, Gel Up to 100,000 cP NEMA 11
3:1
Actual: 10cc
Usable:10cc
Polypropylene Ambient 402099-10-Alum Disposable Reservoir
Normal Torque
HSD-10-Ardes HSD10 syringe.jpg Liquid, Gel Up to 100,000 cP NEMA 11
1:1
Actual: 10cc
Usable:10cc
Polyamide Up to 100°C 404047-A n/a
SDS-30 SDS30.png Liquid, Gel Up to 100,000 cP NEMA 11
3:1
Actual: 30cc
Usable:30cc
Polypropylene Ambient 402099-30-Alum Disposable Reservoir
Normal Torque
SDS-30XT SDS30XT.jpg Liquid, Gel Up to 300,000 cP NEMA 17
25.9:1
Actual: 30cc
Usable:30cc
Polypropylene Ambient 402099-30-XT-A Disposable Reservoir
Extra Torque
HSD-30-BD HSD30.jpg Liquid, Gel Up to 100,000 cP NEMA 11
3:1
Actual: 30cc
Usable:30cc
Polypropylene Up to 50°C 402099-HSD-30 Disposable Reservoir
Normal Torque
RSD-30-BD RSD-30.jpg Liquid, Gel Up to 100,000 cP NEMA 11
3:1
Actual: 30cc
Usable:30cc
Polypropylene cool to ~20°C below or warm to ~40°C above room temp 404155-A Disposable Reservoir
Normal Torque
SDS-60 SDS60.png Liquid, Gel Up to 100,000 cP NEMA 11
3:1
Actual: 60cc
Usable:60cc
Polypropylene Ambient 402099-60-Alum Disposable Reservoir
Normal Torque
SDS-60XT SDS60XT.jpg Liquid, Gel Up to 300,000 cP NEMA 17
25.9:1
Actual: 60cc
Usable:60cc
Polypropylene Ambient 402099-60-XT-A Disposable Reservoir
Extra Torque
SDS-150XT 50px Liquid, Gel Up to 300,000 cP NEMA 17
25.9:1
Actual: 60cc
Usable:60cc
Polypropylene Ambient 402099-150-A Disposable Reservoir
Extra Torque
DSD-50 DSD50.png Two-part Mixtures Up to 100,000 cP NEMA 11
1:1
Actual & Usable:
25cc each part
Polypropylene Ambient 402099-50-DSD Disposable Reservoirs
Normal Torque
1:1, 2:1, 3:1 Blend Ratios
DSD-50XT DSD50XT.png Two-part Mixtures Up to 300,000 cP NEMA 17
25.9:1
Actual & Usable:
25cc each part
Polypropylene Ambient 402099-50-DSD-Xt Disposable Reservoirs
Normal Torque
1:1, 2:1, 3:1 Blend Ratios
SMH-2 SMH2.jpg Two-part Mixtures Up to 100,000 cP Depends on feeding heads Depends on feeding heads Depends on feeding heads Ambient 402132-ALUM *Fed by other heads
Variable Blend Ratios
DMH-2 DMH2.jpg Two-part Mixtures Depends on feeding heads Depends on feeding heads Depends on feeding heads Depends on feeding heads Ambient 400110-A *Fed by other heads
Variable Blend Ratios
EMO EMO-25.png Liquid, Gel, Paste Up to 300,000 cP NEMA 11
19:1, 27:1
Actual: 25cc
Usable:~25cc
Aluminum Ambient 402098-A Reusable Reservoir
Normal Torque
EMO-XT
eXtra Torque
KR2.jpg Liquid, Gel, Paste, Clay Up to 1,000,000 cP NEMA 11
100:1
Actual: 15cc
Usable:10cc
Stainless Ambient 402098-XT Reusable Reservoir
High Torque
EMO-ST
Super Torque
Kr2st.jpg Liquid, Gel, Paste, Clay Up to 2,000,000 cP NEMA 17
25.9:1
Actual: 30cc
Usable:30cc
Stainless Ambient 402184 Reusable Reservoir
High Torque
EMO-300XT
eXtra Torque
not available
EMO-300XT.png Liquid, Gel, Paste, Clay Up to 1,000,000 cP NEMA 11
100:1
Actual: 300cc
Usable:300cc
Stainless Ambient 402440 Reusable Reservoir
High Torque
VOL VOL-25.png Liquid, Gel, Paste Up to 300,000 cP NEMA 11
51:1
Actual: 25cc
Usable:25cc
Aluminum Up to 90°C 404041-A Reusable Reservoir
Normal Torque
KR2 KR2.jpg Hot Melt Adhesives, Thermoplastics Up to 1,000,000 cP NEMA 11
100:1
Actual: 15cc
Usable:10cc
Stainless Up to 180°C 404042-ALUM Reusable Reservoir
High Torque
KR2-ST
Super Torque
Kr2st.jpg Hot Melt Adhesives, Thermoplastics Up to 2,000,000 cP NEMA 17
25.9:1
Actual: 30cc
Usable:30cc
Stainless Up to 180°C 402184-K Reusable Reservoir
High Torque
TAM TAM.jpg Hot Melt Adhesives, Thermoplastics Up to 1,000,000 cP NEMA 11
100:1
Actual: 15cc
Usable:10cc
Stainless Up to 270°C 404048-ALUM Reusable Reservoir
High Torque
TAM-ST TAM.jpg Hot Melt Adhesives, Thermoplastics Up to 2,000,000 cP NEMA 17
25.9:1
Actual: 15cc
Usable:10cc
Stainless Up to 270°C 404048-ST Reusable Reservoir
High Torque
UVP-365 nm UVP.jpg Photoinitiators n/a ~5 W n/a n/a n/a 402302-365 Focusable
UVP-405 nm UVP.jpg Photoinitiators n/a ~5 W n/a n/a n/a 402302-405 Focusable
UVP-450 nm UVP.jpg Photoinitiators n/a ~5 W n/a n/a n/a 402302-450 Focusable
LA6-450 LA5-6.jpg Opaque Laser 6 W n/a n/a n/a 402108-A 6 W, 450 nm, 0.25 mm ⌀
ST1 ST1.png Waxes, Plastics
LIGHT Drilling
Spindle Tool n/a 12VDC, 4A, 40W n/a n/a 402084-A 5,000 (with no load)
ST3 ST3.jpg Plastics, Brass
LIGHT Machining
Spindle Tool n/a 48VDC, 8.3A, 400W n/a n/a 402081-A 12,000 (with no load)

Note, for crosslinking heads, just see the standard heads and add the UV LED mechanism.

For details about Filament-based print heads, please visit our Filament_Heads page.

For details about Reservoir-based print heads, please visit our Reservoir_Heads page.

Apparent Size Discrepancies

Why do several heads have a smaller usable reservoir volume compared to actual volume? Excellent question. For these heads, we found that the low-profile, single o-ring plungers were not good enough, and under pressure (and especially when heated), material would blow past the plunger, yielding unreliable dispensing rates. We redesigned a better plunger assembly with tighter tolerances and the option for a double o-ring, but this took up several cc of reservoir volume. This means that while the reservoirs themselves are still 15 cc, the volume usable for payload is actually between 10 cc and 11 cc.

Nordson and ViscoTec Heads

caption
Some customers have requested that we configure our equipment in such a way that heads from other companies like the Nordson Ultimus V heads or one of the Viscotec Vipro heads.

Yes, Hyrel equipment can accommodate these and other print heads with just a little custom code and a special tool holder. Please contact us if you have any questions at all.

Click image for a larger image.