Difference between revisions of "Reservoir Heads"
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− | + | Reservoir Heads is how we print (also known as Direct Ink Writing or Robocasting) with fluid or emulsified (non-filament-based) materials which are deposited at, above, or below room temperature, with or without UV Crosslinking. | |
− | + | == Nordson and ViscoTec Heads == | |
− | + | [[File:Nordson_viscotec_vipro_medium.jpg|left|200px|caption]] Some customers have requested that we configure our equipment in such a way that heads from other companies like the [https://www.nordson.com/en/divisions/efd/products/fluid-dispensing-systems/ultimus-v-high-precision-dispenser '''Nordson Ultimus V heads'''] or one of the [https://www.viscotec.de/en/products/3d-print-heads/ '''Viscotec Vipro heads''']. | |
− | + | Yes, Hyrel equipment can accommodate these and other print heads with just a little custom code and a special tool holder. Please contact us if you have any questions at all. | |
+ | |||
+ | Click image for a larger image. | ||
+ | |||
+ | ==Materials for Reservoir Heads== | ||
+ | |||
+ | Reservoir Heads heads are for printing as follows: | ||
* With pastes, gels, emulsifiables or waxes. | * With pastes, gels, emulsifiables or waxes. | ||
* At room or elevated temperatures. | * At room or elevated temperatures. | ||
* With or without UV Crosslining. | * With or without UV Crosslining. | ||
− | * With Hyrel Nozzles (1.5mm, 2mm) or Luer Tips. | + | * With Hyrel Nozzles (1.5mm, 2mm) or Luer Tips '''OF ANY SIZE'''. |
The following materials can be printed from Cold Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips. | The following materials can be printed from Cold Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips. | ||
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</div> | </div> | ||
− | ==Heads | + | ==Reservoir Heads== |
− | + | Ambient or sub-ambient deposition is available through the following Reservoir-based heads: | |
<gallery> | <gallery> | ||
File:EMO-25.png|[[EMO]]-25 | File:EMO-25.png|[[EMO]]-25 | ||
− | File:COD-25.png|[[ | + | File:COD-25.png|[[EMO]]-25 with UV array |
File:SDS-30.png|[[SDS]]-5, [[SDS]]-10,<br>[[SDS]]-30, [[SDS]]-60 | File:SDS-30.png|[[SDS]]-5, [[SDS]]-10,<br>[[SDS]]-30, [[SDS]]-60 | ||
− | File:CSD-60.png|[[ | + | File:CSD-60.png|[[SDS]]-5, [[SDS]]-10,<br>[[SDS]]-30, [[SDS]]-60 with UV array |
− | SMH-2 Static Mixing Head | + | File:SMH2.jpg | [[SMH]]-2 Static Mixing Head |
</gallery> | </gallery> | ||
− | + | Heated deposition is available through the following Reservoir-based heads: | |
<gallery> | <gallery> | ||
File:VOL-25.png|[[VOL]]-25 | File:VOL-25.png|[[VOL]]-25 | ||
− | File:VCD-25.png|[[ | + | File:VCD-25.png|[[VOL]]-25 with UV array |
File:KRA-15.png|[[KRA]]-15 | File:KRA-15.png|[[KRA]]-15 | ||
− | File:KCD-15.png|[[ | + | File:KCD-15.png|[[KRA]]-15 with UV array |
</gallery> | </gallery> | ||
− | * [[File:Yt.png]] [https://www.youtube.com/watch?v=ktK256u0sN8 Overview of the EMO | + | * [[File:Yt.png]] [https://www.youtube.com/watch?v=ktK256u0sN8 Overview of the EMO Heads] |
− | * [[File:Yt.png]] [https://www.youtube.com/watch?v=h95IurET7UM Overview of the SDS | + | * [[File:Yt.png]] [https://www.youtube.com/watch?v=h95IurET7UM Overview of the SDS Heads] |
− | * [[File:Yt.png]] [https://www.youtube.com/watch?v=9_onCKhT_dg Overview of the VOL | + | * [[File:Yt.png]] [https://www.youtube.com/watch?v=9_onCKhT_dg Overview of the VOL Heads] |
− | * [[File:Yt.png]] [https://www.youtube.com/watch?v=QD2FrZ4kg1g Overview of the KRA | + | * [[File:Yt.png]] [https://www.youtube.com/watch?v=QD2FrZ4kg1g Overview of the KRA Heads] |
* [[File:Yt.png]] [https://www.youtube.com/watch?v=DQj6oLfrbLo Overview of the SMH-2 Head] | * [[File:Yt.png]] [https://www.youtube.com/watch?v=DQj6oLfrbLo Overview of the SMH-2 Head] | ||
+ | * Please see our [[Manuals]] as well. | ||
{| border="1" class="wikitable" style="text-align: center; width: 85%;" | {| border="1" class="wikitable" style="text-align: center; width: 85%;" | ||
|+ EMO-Type Head Comparison | |+ EMO-Type Head Comparison | ||
− | ! style="width: | + | ! style="width: 10%;" | Temperature > |
− | ! style="width: | + | ! style="width: 10%;" | 20°C < Ambient |
− | ! style="width: | + | ! style="width: 10%;" | Ambient |
− | ! style="width: | + | ! style="width: 10%;" | Up to 50°C |
− | ! style="width: | + | ! style="width: 10%;" | Up to 90°C |
+ | ! style="width: 10%;" | Up to 180°C | ||
+ | ! style="width: 10%;" | Up to 270°C | ||
|- | |- | ||
− | ! | + | ! Crosslinking <br> Optional |
− | | [[EMO]]-25 <br> [[SDS]]-5, -10, -30, -60 <br> SMH-2 | + | | [[RSD]]-30 |
+ | | [[EMO]]-25 <br> [[SDS]]-5, -10, <br> [[SDS]]-30, -60 <br> SMH-2 | ||
| [[HSD]]-30 | | [[HSD]]-30 | ||
− | | [[VOL]]-25 | + | | [[HSD]]-10 <br> [[VOL]]-25 |
| [[KRA]]-15 <br> [[KR2]]-15 | | [[KRA]]-15 <br> [[KR2]]-15 | ||
− | + | | [[TAM]]-15 | |
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− | | [[ | ||
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|} | |} | ||
+ | Note, RSD-30 will take you about 20C below ambient. | ||
So, what do these goofy designations actually stand for? | So, what do these goofy designations actually stand for? | ||
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:[[COD]]: Emulsifiables T Room Temperature with Crosslink On Demand - Low to Medium Viscosity | :[[COD]]: Emulsifiables T Room Temperature with Crosslink On Demand - Low to Medium Viscosity | ||
:[[VOL]]: Volcano: Heated (up to 100°C) Emulsifiables - Low to Medium Viscosity | :[[VOL]]: Volcano: Heated (up to 100°C) Emulsifiables - Low to Medium Viscosity | ||
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:[[KR2]]: Krakatoa v2: a more robust KRA head with a double gasketed plunger hotter, more viscous Emulsifiables - Very High Viscosity | :[[KR2]]: Krakatoa v2: a more robust KRA head with a double gasketed plunger hotter, more viscous Emulsifiables - Very High Viscosity | ||
− | + | :[[TAM]]: Tambora: Heated (up to 270°C) Emulsifiables - High Viscosity | |
− | :[[TAM]]: Tambora: Heated (up to | ||
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:[[SDS]]: Syringe Dispensing System (uses disposable plastic syringes at room temperature) - Low Viscosity | :[[SDS]]: Syringe Dispensing System (uses disposable plastic syringes at room temperature) - Low Viscosity | ||
− | |||
:[[HSD]]: Heated (formerly Volcanic) Syringe Dispensing System - Low to Medium Viscosity | :[[HSD]]: Heated (formerly Volcanic) Syringe Dispensing System - Low to Medium Viscosity | ||
− | :[[ | + | :[[RSD]]: Refrigerated Syringe Dispensing System - Low to Medium Viscosity |
:[[DSD]]: Dual Syringe Dispenser, dispensing two-part mixtures at a fixed ratio - Low to Medium Viscosity | :[[DSD]]: Dual Syringe Dispenser, dispensing two-part mixtures at a fixed ratio - Low to Medium Viscosity | ||
:[[SMH]]: Static Mixing Head, blending your ratio of material through a baffled nozzle - Low to Medium Viscosity | :[[SMH]]: Static Mixing Head, blending your ratio of material through a baffled nozzle - Low to Medium Viscosity | ||
− | + | == Research Papers Citing Hyrel Reservoir Heads == | |
− | + | These are now listed by year '''[[Research_Papers | here]]'''. | |
− | + | == Firmware Versions for Reservoir Heads == | |
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− | + | Firmware information is listed [[Firmware|on our Firmware page]]. | |
− | + | == Reservoirs for Reservoir Heads == | |
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− | + | We've used different reservoirs over the years. Here are the details. | |
− | === | + | === Metal Reservoirs === |
− | {| class="wikitable" style="text-align: center; | + | {| border="1" class="wikitable" style="text-align: center; width: 80%;" |
− | + | |+ Metal Reservoirs | |
− | + | ! style="width: 10%;" | Tube Material | |
− | + | ! style="width: 10%;" | Plunger <br> O-Rings | |
− | + | ! style="width: 10%;" | Nominal <br> Volume | |
− | ! style="width: 10%" | | + | ! style="width: 10%;" | ID <br> mm |
− | ! style="width: 10%" | | + | ! style="width: 10%;" | OD <br> mm |
− | ! style="width: 10%" | | + | ! style="width: 20%;" | Compatible <br> Heads |
− | ! style="width: 10%" | | + | ! style="width: 20%;" | Notes |
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− | + | | Aluminum || 1 || 25 cc || 16.9 mm || 20.2 mm || EMO, VOL || Modified "Makin" | |
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− | + | | Stainless || 1 || 15 cc || 17.7 mm || 20 mm || ''discontinued'' || Modified "Makin" | |
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− | + | | Stainless || 1 || 25 cc || 17.7 mm || 20 mm || ''discontinued'' || Modified "Makin" | |
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− | + | | Stainless || 2 || 15 cc || 18 mm || 20 mm || KR2, TAM, EMO-XT || Custom | |
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− | + | | Stainless || 2 || 30 cc || 22 mm || 25 mm || EMO-ST, KR2-ST, TAM-ST || Custom | |
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|} | |} | ||
− | === | + | === Plastic Reservoirs === |
− | {| class="wikitable" style="text-align: center;" | + | {| border="1" class="wikitable" style="text-align: center; width: 80%;" |
− | |+ | + | |+ Plastic Reservoirs |
− | ! | + | ! style="width: 20%;" | Default <br> Heads |
− | ! | + | ! style="width: 10%;" | Tube Material |
− | ! | + | ! style="width: 20%;" | Manufacturer |
+ | ! style="width: 10%;" | Part <br> Number | ||
+ | ! style="width: 10%;" | Nominal <br> Volume | ||
+ | ! style="width: 10%;" | Notes | ||
+ | ! style="width: 20%;" | Hyrel Part | ||
+ | ! style="width: 10%;" | Quantity | ||
+ | |- | ||
+ | | SDS-1 || Polypropylene || MHC Easy-Touch || 802010 || 1 cc || none || AN.SYR-01/100-MHC || 100 | ||
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+ | | SDS-5 || Polypropylene || BD || 309646 || 5 cc || none || AN.SYR-05/125-BD || 125 | ||
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+ | | SDS-10 || Polypropylene || BD || 309604 || 10 cc || none || AN.SYR-10/100-BD || 100 | ||
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− | + | | SDS-30<br>SDS-30XT || Polypropylene || BD || 302832 || 30 cc || none || AN.SYR-30/54-BD || 54 | |
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− | + | | SDS-60<br>SDS-60XT || Polypropylene || BD || 309653 || 60 cc || none || AN.SYR-60/40-BD|| 40 | |
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− | + | | SDS-150XT || Polypropylene || - || - || 150 cc || none || AN.SYR-150/10|| 10 | |
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− | + | | HSD-10 || Polyamide || Ardes* || || 10 cc || *modified || AN.SYR-10-Ardes || 1 | |
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|} | |} |
Latest revision as of 12:51, 11 May 2023
Reservoir Heads is how we print (also known as Direct Ink Writing or Robocasting) with fluid or emulsified (non-filament-based) materials which are deposited at, above, or below room temperature, with or without UV Crosslinking.
Nordson and ViscoTec Heads
Some customers have requested that we configure our equipment in such a way that heads from other companies like the Nordson Ultimus V heads or one of the Viscotec Vipro heads.Yes, Hyrel equipment can accommodate these and other print heads with just a little custom code and a special tool holder. Please contact us if you have any questions at all.
Click image for a larger image.
Materials for Reservoir Heads
Reservoir Heads heads are for printing as follows:
- With pastes, gels, emulsifiables or waxes.
- At room or elevated temperatures.
- With or without UV Crosslining.
- With Hyrel Nozzles (1.5mm, 2mm) or Luer Tips OF ANY SIZE.
The following materials can be printed from Cold Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips.
- 3P Quick Cure Clay
- Adhesives
- Clay, Generic
- Epoxy, Two-part
- Fimo
- Glue
- Kato
- Metal Clay, including Precious Metal Clay (PMC)
- Modeling Clay
- PEG PolyEthylene Glycol
- Porcelain
- Plasticine
- Play-Doh
- Resins
- RTV Silicone
- Sculpey
- Sugru
The following materials can be printed from Warm Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips, or may print more easily at higher temperatures.
Reservoir Heads
Ambient or sub-ambient deposition is available through the following Reservoir-based heads:
Heated deposition is available through the following Reservoir-based heads:
- Overview of the EMO Heads
- Overview of the SDS Heads
- Overview of the VOL Heads
- Overview of the KRA Heads
- Overview of the SMH-2 Head
- Please see our Manuals as well.
Temperature > | 20°C < Ambient | Ambient | Up to 50°C | Up to 90°C | Up to 180°C | Up to 270°C |
---|---|---|---|---|---|---|
Crosslinking Optional |
RSD-30 | EMO-25 SDS-5, -10, SDS-30, -60 SMH-2 |
HSD-30 | HSD-10 VOL-25 |
KRA-15 KR2-15 |
TAM-15 |
Note, RSD-30 will take you about 20C below ambient.
So, what do these goofy designations actually stand for?
- EMO: Emulsifiables at Room Temperature - Low to Medium Viscosity
- COD: Emulsifiables T Room Temperature with Crosslink On Demand - Low to Medium Viscosity
- VOL: Volcano: Heated (up to 100°C) Emulsifiables - Low to Medium Viscosity
- KR2: Krakatoa v2: a more robust KRA head with a double gasketed plunger hotter, more viscous Emulsifiables - Very High Viscosity
- TAM: Tambora: Heated (up to 270°C) Emulsifiables - High Viscosity
- SDS: Syringe Dispensing System (uses disposable plastic syringes at room temperature) - Low Viscosity
- HSD: Heated (formerly Volcanic) Syringe Dispensing System - Low to Medium Viscosity
- RSD: Refrigerated Syringe Dispensing System - Low to Medium Viscosity
- DSD: Dual Syringe Dispenser, dispensing two-part mixtures at a fixed ratio - Low to Medium Viscosity
- SMH: Static Mixing Head, blending your ratio of material through a baffled nozzle - Low to Medium Viscosity
Research Papers Citing Hyrel Reservoir Heads
These are now listed by year here.
Firmware Versions for Reservoir Heads
Firmware information is listed on our Firmware page.
Reservoirs for Reservoir Heads
We've used different reservoirs over the years. Here are the details.
Metal Reservoirs
Tube Material | Plunger O-Rings |
Nominal Volume |
ID mm |
OD mm |
Compatible Heads |
Notes |
---|---|---|---|---|---|---|
Aluminum | 1 | 25 cc | 16.9 mm | 20.2 mm | EMO, VOL | Modified "Makin" |
Stainless | 1 | 15 cc | 17.7 mm | 20 mm | discontinued | Modified "Makin" |
Stainless | 1 | 25 cc | 17.7 mm | 20 mm | discontinued | Modified "Makin" |
Stainless | 2 | 15 cc | 18 mm | 20 mm | KR2, TAM, EMO-XT | Custom |
Stainless | 2 | 30 cc | 22 mm | 25 mm | EMO-ST, KR2-ST, TAM-ST | Custom |
Plastic Reservoirs
Default Heads |
Tube Material | Manufacturer | Part Number |
Nominal Volume |
Notes | Hyrel Part | Quantity |
---|---|---|---|---|---|---|---|
SDS-1 | Polypropylene | MHC Easy-Touch | 802010 | 1 cc | none | AN.SYR-01/100-MHC | 100 |
SDS-5 | Polypropylene | BD | 309646 | 5 cc | none | AN.SYR-05/125-BD | 125 |
SDS-10 | Polypropylene | BD | 309604 | 10 cc | none | AN.SYR-10/100-BD | 100 |
SDS-30 SDS-30XT |
Polypropylene | BD | 302832 | 30 cc | none | AN.SYR-30/54-BD | 54 |
SDS-60 SDS-60XT |
Polypropylene | BD | 309653 | 60 cc | none | AN.SYR-60/40-BD | 40 |
SDS-150XT | Polypropylene | - | - | 150 cc | none | AN.SYR-150/10 | 10 |
HSD-10 | Polyamide | Ardes* | 10 cc | *modified | AN.SYR-10-Ardes | 1 |