Difference between revisions of "Reservoir Heads"

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*[http://hyrel3d.net/papers/3D_Printed_Scaffolds_to_Repair_Large_Bone_Deficits.pdf Design and Fabrication of 3D Printed Scaffolds with a Mechanical Strength Comparable to Cortical Bone to Repair Large Bone Defects] in [http://www.nature.com/index.html Nature.com's] [http://www.nature.com/srep/ Scientific Reports]
 
*[http://hyrel3d.net/papers/3D_Printed_Scaffolds_to_Repair_Large_Bone_Deficits.pdf Design and Fabrication of 3D Printed Scaffolds with a Mechanical Strength Comparable to Cortical Bone to Repair Large Bone Defects] in [http://www.nature.com/index.html Nature.com's] [http://www.nature.com/srep/ Scientific Reports]
 
*[http://hyrel3d.net/papers/Eumlsion_Inks_for_3D_Printing.pdf Emulsion Inks for 3D Printing of High Porosity Materials] in the [http://www.frontiersin.org/10.3389/conf.FBIOE.2016.01.02721/2893/10th_World_Biomaterials_Congress/all_events/event_abstract Macromolecular Journals]
 
*[http://hyrel3d.net/papers/Eumlsion_Inks_for_3D_Printing.pdf Emulsion Inks for 3D Printing of High Porosity Materials] in the [http://www.frontiersin.org/10.3389/conf.FBIOE.2016.01.02721/2893/10th_World_Biomaterials_Congress/all_events/event_abstract Macromolecular Journals]
 +
 +
== Settings ==
 +
 +
Some settings for the EMO-Type heads (like temperature, prime/unprime values) will vary, depending on what material you are printing with. Nozzle diameter should accurately reflect what nozzle you have loaded (1.6mm is default) AND what path width you sliced for. Temperature commands will be ignored by heads with no temperature control. Having said that, here are our default shipping settings:
 +
 +
{| class="wikitable" style="text-align: center;"
 +
|+ EMO-Type Head Comparison
 +
! rowspan="2" style="width: 15%" | Settings
 +
! colspan="4" | EMO, VOL, KRA, COD, VCD, KCD Heads <br> (17mm Tubes, Various Gear Ratios)
 +
! colspan="4" | SDS, CSD Heads <br> (Various Tube Diameters, Standard Gear Ratios)
 +
|-
 +
! style="width: 10%" | 19:1 Ratio
 +
! style="width: 10%" | 27:1 Ratio
 +
! style="width: 10%" | 51:1 Ratio
 +
! style="width: 10%" | 100:1 Ratio
 +
! style="width: 10%" | SDS-5
 +
! style="width: 10%" | SDS-10
 +
! style="width: 10%" | SDS-30
 +
! style="width: 10%" | SDS-60
 +
|-
 +
!colspan="9"| Material
 +
|-
 +
! Type
 +
| Plasticine
 +
| Plasticine
 +
| Plasticine
 +
| Plasticine
 +
| Plasticine
 +
| Plasticine
 +
| Plasticine
 +
| Plasticine
 +
|-
 +
! Color
 +
| (any)
 +
| (any)
 +
| (any)
 +
| (any)
 +
| (any)
 +
| (any)
 +
| (any)
 +
| (any)
 +
|-
 +
! Nozzle
 +
| 1.600
 +
| 1.600
 +
| 1.600
 +
| 1.600
 +
| 1.600
 +
| 1.600
 +
| 1.600
 +
| 1.600
 +
|-
 +
! Layer
 +
| 0.300
 +
| 0.300
 +
| 0.300
 +
| 0.300
 +
| 0.300
 +
| 0.300
 +
| 0.300
 +
| 0.300
 +
|-
 +
!colspan="9"| Temp Info
 +
|-
 +
! Print Temp
 +
| 30
 +
| 30
 +
| 30
 +
| 30
 +
| 0
 +
| 0
 +
| 0
 +
| 0
 +
|-
 +
! Power Factor
 +
| 100
 +
| 100
 +
| 100
 +
| 100
 +
| 100
 +
| 100
 +
| 100
 +
| 100
 +
|-
 +
! Minimum
 +
| 0
 +
| 0
 +
| 0
 +
| 0
 +
| 0
 +
| 0
 +
| 0
 +
| 0
 +
|-
 +
! Maximum
 +
| 0/100/150
 +
| 0/100/150
 +
| 0/100/150
 +
| 0/100/150
 +
| 0
 +
| 0
 +
| 0
 +
| 0
 +
|-
 +
!colspan="9"| Overrides
 +
|-
 +
! Pulses
 +
| 1.600
 +
| 2.300
 +
| 4.700
 +
| 8.500
 +
| 0.750
 +
| 0.580*
 +
| 0.225
 +
| 0.150
 +
|-
 +
! Feed Rate %
 +
| 1.000
 +
| 1.000
 +
| 1.000
 +
| 1.000
 +
| 1.000
 +
| 1.000
 +
| 1.000
 +
| 1.000
 +
|-
 +
|colspan="9"| '''Prime''' <br> ''Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.''
 +
|-
 +
! Steps
 +
| 600
 +
| 700
 +
| 1000
 +
| 4000
 +
| 200
 +
| 200
 +
| 300
 +
| 500
 +
|-
 +
! Rate
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
|-
 +
! Dwell Time (ms)
 +
| 100
 +
| 100
 +
| 110
 +
| 120
 +
| 100
 +
| 100
 +
| 100
 +
| 100
 +
|-
 +
! Before Tool Change
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
|-
 +
|colspan="9"| '''Unprime'''  <br> ''Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.''
 +
|-
 +
! Steps
 +
| 500
 +
| 550
 +
| 800
 +
| 3500
 +
| 160
 +
| 160
 +
| 225
 +
| 400
 +
|-
 +
! Rate
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
| 10,000
 +
|-
 +
! Dwell Time (ms)
 +
| 100
 +
| 100
 +
| 100
 +
| 110
 +
| 100
 +
| 100
 +
| 100
 +
| 100
 +
|-
 +
! After Tool Change
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
| 1
 +
|-
 +
!colspan="9"| Offsets
 +
|-
 +
! Clone Head
 +
| Off
 +
| Off
 +
| Off
 +
| Off
 +
| Off
 +
| Off
 +
| Off
 +
| Off
 +
|-
 +
! X
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
|-
 +
! Y
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
|-
 +
! Z
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
| 0,000
 +
|-
 +
!colspan="9"| Head Info
 +
|-
 +
! Model
 +
| (varies)
 +
| (varies)
 +
| (varies)
 +
| (varies)
 +
| (varies)
 +
| (varies)
 +
| (varies)
 +
| (varies)
 +
|-
 +
! RTD Type
 +
| 1 Meg
 +
| 1 Meg
 +
| 1 Meg
 +
| 1 Meg
 +
| 1 Meg
 +
| 1 Meg
 +
| 1 Meg
 +
| 1 Meg
 +
|-
 +
! Motor Current
 +
| High
 +
| High
 +
| High
 +
| High
 +
| High
 +
| High
 +
| High
 +
| High
 +
|-
 +
! Step Mode
 +
| Sixteenth
 +
| Sixteenth
 +
| Sixteenth
 +
| Sixteenth
 +
| Sixteenth
 +
| Sixteenth
 +
| Sixteenth
 +
| Sixteenth
 +
|-
 +
|colspan="9"| ''* Thanks to Yasmine at VT for the precise calculation.''
 +
|-
 +
 +
|}

Revision as of 13:08, 2 August 2016

Cold Flow is our term for fluid or emulsified (non-filament-based) materials which are deposited at room temperature, with or without UV Crosslinking.

Materials for Cold Flow

The following materials can be printed from Cold Flow heads. Note that more viscous materials may not be suitable for plastic syringes or smaller luer tips.

Heads for Cold Flow

Cold Flow is available through the following heads:


The following table compares the properties of the various Cold Flow heads:

Cold Flow Head Properties
Head Container Capacity Nozzle UV Crosslinking
EMO-25 Aluminum 25cc 1.5mm, 2.0mm, Luer No
COD-25 Aluminum 25cc Luer Yes
SDS-5 Syringe 05cc Luer No
CSD-5 Syringe 05cc Luer Yes
SDS-10 Syringe 10cc Luer No
CSD-10 Syringe 10cc Luer Yes
SDS-30 Syringe 30cc Luer No
CSD-30 Syringe 30cc Luer Yes
SDS-60 Syringe 60cc Luer No
CSD-60 Syringe 60cc Luer Yes

Research Papers Citing Hyrel Cold Flow

Settings

Some settings for the EMO-Type heads (like temperature, prime/unprime values) will vary, depending on what material you are printing with. Nozzle diameter should accurately reflect what nozzle you have loaded (1.6mm is default) AND what path width you sliced for. Temperature commands will be ignored by heads with no temperature control. Having said that, here are our default shipping settings:

EMO-Type Head Comparison
Settings EMO, VOL, KRA, COD, VCD, KCD Heads
(17mm Tubes, Various Gear Ratios)
SDS, CSD Heads
(Various Tube Diameters, Standard Gear Ratios)
19:1 Ratio 27:1 Ratio 51:1 Ratio 100:1 Ratio SDS-5 SDS-10 SDS-30 SDS-60
Material
Type Plasticine Plasticine Plasticine Plasticine Plasticine Plasticine Plasticine Plasticine
Color (any) (any) (any) (any) (any) (any) (any) (any)
Nozzle 1.600 1.600 1.600 1.600 1.600 1.600 1.600 1.600
Layer 0.300 0.300 0.300 0.300 0.300 0.300 0.300 0.300
Temp Info
Print Temp 30 30 30 30 0 0 0 0
Power Factor 100 100 100 100 100 100 100 100
Minimum 0 0 0 0 0 0 0 0
Maximum 0/100/150 0/100/150 0/100/150 0/100/150 0 0 0 0
Overrides
Pulses 1.600 2.300 4.700 8.500 0.750 0.580* 0.225 0.150
Feed Rate % 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
Prime
Please note that Prime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 600 700 1000 4000 200 200 300 500
Rate 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms) 100 100 110 120 100 100 100 100
Before Tool Change 1 1 1 1 1 1 1 1
Unprime
Please note that Unprime values will vary greatly from those shown, depending on the compressibility of your material.
Steps 500 550 800 3500 160 160 225 400
Rate 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
Dwell Time (ms) 100 100 100 110 100 100 100 100
After Tool Change 1 1 1 1 1 1 1 1
Offsets
Clone Head Off Off Off Off Off Off Off Off
X 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
Y 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
Z 0,000 0,000 0,000 0,000 0,000 0,000 0,000 0,000
Head Info
Model (varies) (varies) (varies) (varies) (varies) (varies) (varies) (varies)
RTD Type 1 Meg 1 Meg 1 Meg 1 Meg 1 Meg 1 Meg 1 Meg 1 Meg
Motor Current High High High High High High High High
Step Mode Sixteenth Sixteenth Sixteenth Sixteenth Sixteenth Sixteenth Sixteenth Sixteenth
* Thanks to Yasmine at VT for the precise calculation.